About HK1825 Plus Horizontal Plastic Moulding Machine
- Model No.: HK1825PLUS
- Machine Type: Horizontal Injection & Horizontal Clamping (Toggle Type)
- Operation: Fully Automatic Servo-Based System
- Servo System Brand: INOVANCE,SYMOT
- Control System:INOVANCE ,DEVANSHI, DELTA PLC + HMI Touch Screen Display
Technical Specifications
- Screw Diameter: 45 mm -The screw melts and injects the plastic material; a larger diameter provides higher output capacity.
- Injection Pressure: 180 bar - The pressure used to inject the molten plastic into the mould cavity.
- Theoretical Shot Volume: 250 grams+ - Theoretical volume of material injected per cycle.
- Maximum Shot Weight: 260 grams - The maximum amount of material that can be injected in one shot.
- Injection Rate: Approximately 130-135 cm3/sec - The screw fills the entire stroke in about 4 seconds.
- Screw Stroke: 210 mm - The forward and backward travel distance of the screw.
- Screw Speed (Max): 0-300 RPM - Maximum rotational speed of the screw.
- Nozzle Unite Reaction Stroke: 300 mm - Backward movement allowance of the nozzle.
- Temperature Zones: 4 - Four heating zones on the barrel ensure uniform temperature control.
- Material Hopper Capacity: 25kg - Standard hopper (dryer/loader not included).
Clamping Unit
- Clamping Force: 180 Tons - Toggle + hydraulic type clamping system providing high rigidity and strong locking force.
- Opening Force: 2-6.1 Tons - The force used to open the mould.
- Injector Force: 4.5 Tons - The force used to push the injection unit forward.
- Distance Between Tie Bars: 500x500 mm - Available mould mounting space.
- Minimum Mould Height: 130 mm - Minimum mould height that can be fitted.
- Opening Stroke: 400 mm - The distance the mould opens forward and backward.
- Maximum Open Daylight: 590 mm - Maximum distance between platens when fully open.
- Ejector Force: 1.3 Tons - The force used to eject the finished component from the mould.
- Ejector Stroke: 140 mm - Forward movement distance of the ejector pins.
- Slide Stroke: 250 mm - Travel distance of the sliding platen.
Hydraulic & Power System
- Maximum Hydraulic Pressure: Approximately 183 kg/cm2 (180 bar) - Maximum operating system pressure.
- Servo Pump Output: 5-132 L/min - inovance,SYMOT high-efficiency servo pump with automatic pressure and flow control.
- Oil Tank Capacity: 260-320 Liters - Hydraulic oil tank capacity.
- Servo Motor Power: 21 kW - Main servo motor for injection and clamping operations.
- Servo Drive Rating: 30 kW - inovance,SYMOT servo drive with energy-saving and load-sensing features.
- Barrel Heating Power: 4.1 kW - Total power of the barrel heaters.
- Total Connected Load: 35 kW - Total electrical load of the machine.
Control & Electrical System
- PLC: Delta PLC - High-speed and reliable control system.
- HMI Display: Delta 7" Touch Screen - User-friendly, easy-to-operate interface.
- Temperature Controller: Auto PID control integrated with PLC for precise temperature management.
- Electrical Panel: Fully enclosed, dustproof cabinet with cooling fan.
- Safety Features: Emergency stop button, door safety interlock, overload and overheat protection, hydraulic pressure safety cut-off.
- Status Indicator: 3-color tower light (Green-Yellow-Red) indicating machine status.
Advanced / Additional Features
- INOVANCE,SYMOT Servo System - 60% energy saving, low noise, and automatic pressure and flow control.
- Auto Ejector System - Automatically ejects the moulded part after every cycle.
- Auto Lubrication System - Ensures smooth movement and longer component life.
- Heavy-Duty Rigid Base Frame - Provides vibration-free, stable operation.
- Manual / Auto Mode Selection - Operator can easily switch between manual and automatic modes.
- Cycle Counter & Alarm History Display - Displays production count and alarm history for easy monitoring.
- High-Accuracy Linear Transducer - Provides precise feedback for clamping position control.
- Imported High-Pressure Hydraulic Seals - Ensures long-lasting, leak-free performance.
- Rust-Proof Powder-Coated Paint Finish - Corrosion-resistant and durable surface finish.
Optional Add-ons (On Demand)
- Mould Cooling Chiller Connection.
- Hopper Dryer / Loader (Optional).
- Mould Temperature Controller Connection Port.
- Automatic Oil Filtration System.
Machine Dimensions & Weight
- Machine Weight (Approx.): 4Tons
- Overall Machine Size (Approx.): 4472L x 1430W x 2438H mm.
The acclaimed HK1825 Plus Horizontal Plastic Moulding Machine stands as the ultimate solution for manufacturers seeking perfection in plastic component production. Engineered with a commanding 1800 kN clamping force and computerised PLC control, this fully automatic machine boasts a robust 238 g shot weight and a remarkable injection pressure of 184 MPa. Favorable reviews highlight its efficiency, while its 18.5 kW pump motor and 19 kW power ensure dependable performance. With its versatile mould thickness range (200-480 mm), this HK1825 Plus is perfect for mass production. Order today from India's trusted manufacturer and supplier for assured quality and results.
Benefits & Applications: Advantage of HK1825 Plus Horizontal Plastic Moulding Machine
The HK1825 Plus is designed for superior productivity and reliability. It offers a generous opening stroke of 480 mm and an injection rate of 92 g/s, making it perfect for producing a wide range of plastic parts. Its PLC Control, advanced hydraulic drive, and robust mild steel construction add to its extra features, ensuring stable performance in demanding industrial applications spanning packaging, automotive, household items, and more.
Domestic Market Reach, Certifications & Packaging for HK1825 Plus
HK1825 Plus Horizontal Plastic Moulding Machine is available at the lowest sale price across India as its main domestic market. Each machine comes with necessary certifications, confirming compliance with stringent industry standards. Packaging is robust to ensure safe dispatching, with careful attention to protect each system during transit. Secure your ultimate production solution today and enjoy seamless delivery at a competitive price.
FAQ's of HK1825 Plus Horizontal Plastic Moulding Machine:
Q: How does the HK1825 Plus ensure consistent and high-quality plastic moulding?
A: The HK1825 Plus features PLC control, computerized operation, and a robust hydraulic system-guaranteeing precise processing, stable injection pressure, and uniform product quality for every cycle.
Q: What applications is the HK1825 Plus machine suitable for?
A: This machine is perfect for industries such as automotive, packaging, consumer goods, and household items, handling both small and medium-sized plastic components with efficiency.
Q: Where can the HK1825 Plus be ordered and delivered within India?
A: You can order the HK1825 Plus directly from leading manufacturers or suppliers across India, with prompt dispatching and nationwide delivery available for your convenience.
Q: What is the process for installing and setting up the HK1825 Plus?
A: Upon delivery, the machine can be swiftly installed by connecting its hydraulic, electrical, and cooling systems, with detailed guidance offered by the supplier for seamless commissioning.
Q: What are the advantages of the automatic and computerized features in the HK1825 Plus?
A: The automatic and computerized PLC control system enhances operational efficiency, minimizes manual intervention, reduces errors, and allows for programmable process parameters, providing optimum production outcomes.